include ; include ; include ; include ; include ; include ; include ; //include ; include ; include ; include ; include include <./lib/chinook.scad> // US Box // https://github.com/BelfrySCAD/BOSL2/wiki/Tutorial-Beziers_for_Beginners // ideas offset_stroke /** * Kitesurf Fins mold * * * * Requirements : * - The plunger normaly should be twice the height of the part * */ /************************************************/ /* Parameters */ /************************************************/ /* [Fin Specs] */ // Height fin_height = 254; // 10 inches in mm // Top Width fin_width = 270; // Width at the top in mm // Base Width fin_base = 130; // Width at the base in mm // Define top point fin_top_withdraw = 35; fin_edge_withdraw = 20; fin_start_angle = 70; // Angle [Point 0 ] fin_sweep = 25; // Sweep Angle [Point 1] fin_edge_angle = 30; fin_edge_strength = 30; fin_counter_angle = 30; // counter angle [Point 2] fin_counter_strength = 10; // Length [Point 2] // Length at the base in mm fin_width_tip = 5; // Width at the tip in mm fin_thickness = 9; // Thickness of the fin in mm fin_end_angle = 110; fin_end_strength = 30; // Back fin_back_height = 30; // Percent height fin_back_widthdraw = 20; // Percent height fin_back_angle = 20; // back angle fin_back_strength=30; /* [Base Specs] */ base_tickness=8; base_extra_thickness=40; // ---------------------*/ /* [Mold] */ // ---------------------*/ // Mold base height mold_base_height = 10; mold_top_height = 5; mold_extra_width = 15; mold_piston_height = 10; resin_escape_diameter = 4; // Diameter for screw holes in mm merge_holes_diameter = 6; piston_depth = 5; // ---------------------*/ /* [US Box] */ // ---------------------*/ /* [US Box] */ // Dimensions in mm //length = 180; //length=fin_base; height = 25; thick = 9.2; mirror_vec = [1,1,0]; //screw_pos = 0.0096*1000; screw_pos = 9.6; //screw_dia = 0.0045*1000; screw_dia = 4.5; //tab_height = 0.013*1000; tab_height = 13; tab_length = screw_pos * 2; tab_round = tab_height; // real pin: d=0.0048 -> drill to fit //pin_dia = 0.003*1000; pin_dia = 3; //pin_depth = 0.0164*1000; pin_depth = 16.4; //pin_back = 0.009*1000; pin_back = 9; // Thickness to cut for easier sliding (0 for no cut) //thick_cut = 0.001*1000; thick_cut = 1; // ---------------------*/ /* [Debugging] */ // ---------------------*/ // Showing all layers show_debug_layers = false; show_curve_points = false; // Draw master profile draw_profile = false; // ---------------------*/ /* [Rendering] */ // ---------------------*/ // Rendering parts build_fin = false; build_box = false; build_mold = true; render_drill_template = false; parts = "all"; // [all, top, bottom] mold_part = "all"; // [all, top, bottom] // Scaling scale_factor = 1.0; // [0.1:0.1:2] // Printable rendering printable = true; $fn=64; /*************/ /* Constants */ /*************/ /* [Hidden] */ // Define the offset value as a constant OFFSET = 0.01; CLEARING = 0.1; INCH=2.54; X=0; Y=1; Z=2; /************************************************/ /* Derived variable */ mold_width = fin_height +2 * mold_extra_width; mold_length = fin_width +2 * mold_extra_width; mold_height = mold_base_height; drilling_length = mold_base_height+mold_piston_height+2*OFFSET; start = [ 0 ,0 ]; top_point = [ fin_width-fin_top_withdraw,fin_height ]; edge_point = [ fin_width ,fin_height-fin_edge_withdraw ]; counter_edge_point = [ fin_width -70 ,fin_height-100 ]; tail_point = [ fin_width -95 ,fin_height-175 ]; end_point = [ fin_base ,0 ]; /******************/ /* Profile points */ /******************/ points = flatten([ // ***************** // INITIAL POINT // ***************** bez_begin(start,70,80), // ***************** // TOP POINT // ***************** bez_tang(top_point,0,80,15), // ***************** // EDGE POINT // ***************** bez_tang(edge_point,-90,15), // ********************** // COUNTER EDGE POINT // ********************** bez_tang(counter_edge_point,-120,30), // ***************** // TAIL Point // ***************** bez_tang(tail_point,-120,40), // ***************** // END POINT // ***************** bez_end(end_point,75,40), ]); profile_curve_with_base = translate_path( addBase(asCurve(points,32)),-fin_base/2,0 ); profile = translate_path( asCurve(points,32),-fin_base/2,0 ); //profile_curve_with_base = translate_path( asCurve(points,32),-fin_base/2,0 ); //profile_curve_with_base = resample_path(translate_path( asCurve(points,32),-fin_base/2,0 ),64); assert(is_path_simple(profile_curve_with_base)); if (show_curve_points) color("Blue")move_copies(profile_curve_with_base) circle($fn=16); // Draw fin profile if (draw_profile) { //left(425) drawProfile( points, true ); layer0 = expandPath(profile_curve_with_base,-2); layer1 = expandPath(profile_curve_with_base,-8); layer2 = expandPath(profile_curve_with_base,-15); layer3 = expandPath(profile_curve_with_base,-30); layer4 = expandPath(profile_curve_with_base,-40); back(10) showDebugPath(layer0); left(500) { color("Red") polygon(profile_curve_with_base); up(10) polygon(layer0); up(20) color("Yellow") polygon(layer1); up(30) color("Brown") polygon(layer2); } layers = [profile_curve_with_base,layer0,layer1,layer2,layer3,layer4]; left (800) color ("Green") polygon(profile_curve_with_base); left (1000) color ("Green") shell(10) polygon(profile_curve_with_base); } // ***************** // * Fin Drawing * // ***************** if ( build_fin ) scale([scale_factor, scale_factor, scale_factor]) buildFin( fin_thickness ); if ( build_box ) { buildBox(); } /** * Render Mold */ if ( build_mold ) buildMold(); if ( render_drill_template ) buildDrillTemplate(); module buildCompletFin() { union(){ buildFin( fin_thickness ); //buildBox(); } } module buildBox() { /* left(80) { xflip() { finfit(fin_base+20, [1,1,0],false,false); } //up(20) tab_cut(); } */ } module buildBoxMold() { // To be defined } /** * Build mold * */ module buildMold() { moldHeight = 10; skirtHeight = 30; moldContour = expandPath(profile,mold_extra_width); buildMoldSkirt(skirtHeight,mold_extra_width,3); // Bottom Mold if (mold_part != "top") { difference() { union() { down(moldHeight) linear_extrude (moldHeight) polygon(moldContour); // bottom //back(5) left(95) cube([20+10,25,moldHeight],anchor=BACK+TOP); // Box shell skirt( profile, moldThickness = 3 , angle = 85, moldDeep = fin_thickness ); //up(5) color("Yellow") left(80) buildBoxMold(); }; buildCompletFin(); } } //left(300) linear_extrude (skirtHeight) polygon(moldSkirtRegion); /* if (mold_part != "top") difference() { case(mold_base_height,true); // Piston down(piston_depth-OFFSET) fwd(20) bottomInsert(); } // Top Mold if (mold_part != "bottom") up(printable ? 0 : 60) fwd(printable ? fin_height+50 : 0) down(mold_base_height) mirror([0,0,printable ? 1 : 0 ]) { difference() { union() { // case case(mold_top_height,false); // Piston mirror([1,0,0]) down(mold_top_height+piston_depth-OFFSET) fwd(20) topPiston(); }; resin_escape(40); } } */ } module buildMoldSkirt( height,offset,thickness ) { outside = expandPath(profile,offset); inside = expandPath(profile,offset-thickness); down(height) { // Skirt linear_extrude (height-thick/2) difference() { polygon(outside); polygon(inside); }; difference() { //union() { intersection() { ycopies(30,10,sp=[-100,0,0]) cube([fin_width*1.3,thickness,height]); linear_extrude (height) polygon(outside); }; up(height) buildCompletFin(); } } } /** * Mold Case * * @param height - Height of the case * @param bottom - Is bottom or top */ module case( height , bottom=true ) { difference() { diff() cuboid( [ mold_length, mold_width, height ], rounding=4, edges=[bottom ? BOTTOM: TOP], anchor=TOP ){ // Drills align(BOTTOM,[FRONT+LEFT,FRONT+RIGHT,BACK+LEFT,BACK+RIGHT],inset=10,overlap=-OFFSET) color("orange") tag("remove") drilling(); }; // Material holes mirror([bottom ? 0:1,0,0]) back(38) left(55) color("Red") up(OFFSET) rounded_triangle(radius=3, height=height+2*OFFSET); // Length hole fwd(32) cuboid([120,10,50],rounding=5); // Side holes left(67) cuboid([10,40,50],rounding=5); right(67) cuboid([10,40,50],rounding=5); } } /** * Drill template * */ module buildDrillTemplate() { spacing = 38.5; drill_depth = 15; drill_diameter = 6; template_height = 5; p1 = 20; p2 = p1-spacing; mirror([0,0,printable ? 1 : 0]) difference() { left(1) color ("Orange") cuboid([fin_width+7,15,10],rounding=3); down(OFFSET) { hull(){ left(28) cylinder(h=template_height+2*OFFSET,r=drill_diameter/2); left(55) cylinder(h=template_height+2*OFFSET,r=drill_diameter/2); } hull(){ left(12) cylinder(h=template_height+2*OFFSET,r=drill_diameter/2); left(-10) cylinder(h=template_height+2*OFFSET,r=drill_diameter/2); } hull(){ left(-27) cylinder(h=template_height+2*OFFSET,r=drill_diameter/2); left(-53) cylinder(h=template_height+2*OFFSET,r=drill_diameter/2); } } xrot(-90) buildFin(fin_thickness + 2*CLEARING ); //left(60) cylinder(h=20,r=6/2); up(template_height+OFFSET) { left(p1) cylinder(h=drill_depth+template_height,r=drill_diameter/2,orient=DOWN); left(p2) cylinder(h=drill_depth,r=drill_diameter/2,orient=DOWN); } } } // ***************** // * Bottom insert * // ***************** module bottomInsert() { debug=true; layer_profile = profile_curve_with_base; skin( [ layer_profile,expandPath(layer_profile,3) ], z=[0,piston_depth], slices=0 ) up(OFFSET) buildFinSide(true) ; } // ***************** // * Top piston * // ***************** module topPiston() { debug=true; layer_profile = profile_curve_with_base; difference() { skin( [ layer_profile,expandPath(layer_profile,3) ], z=[0,piston_depth], slices=0 ); down(OFFSET) buildFinSide(false); } } /** * Build fin * */ module buildFin( thickness ) { union() { if (parts != "bottom") buildFinSide( thickness ); if (parts != "top") buildFinSide( thickness , true ); } } /** * Build fin side * * @param flip - Define it it is top or bottom fin side */ module buildFinSide(thickness,flip=false) { //profile_curve_with_base1 = subdivide_path (profile_curve_with_base,500); //if (false) mirror([0,0,flip ? 1 : 0]) color(flip ? "Gray" : "LightGray") ellipse_extrude( thickness / 2 /*,height=2*/,center=false,twist=-7) //zrot(30) polygon( profile_curve_with_base); } module resin_escape(length) { color ("Blue") cylinder(h=length, r=resin_escape_diameter/2); } // ***************** // * Drilling * // ***************** module drilling(){ /*fwd(20)*/ color("Red") /*up(mold_piston_height+5)*/ up(-OFFSET) orient(DOWN) threaded_rod( d=merge_holes_diameter, l=drilling_length, pitch=1.5, anchor=BOTTOM, //orient=BOTTOM ); } function addBase(path) = concat(path,[[fin_base,-base_extra_thickness],[0,-base_extra_thickness]]); // Function to create a parallel bezier curve offset by a given amount function offset_bezier_points(points, offset_distance, normal=[0,0,1]) = [for (pt = points) pt + offset_distance * normal]; // Function to create multiple parallel bezier curves function create_patch_points(base_points, width, steps=4) = [for (i = [0:1:steps]) let( t = i/steps, offset = width * t ) offset_bezier_points(base_points, offset) ]; // Create the bezier patch VNF function make_bezier_patch_from_curve(base_points, width, length_steps=32, width_steps=8) = let( // Generate parallel curves to form patch patch_points = create_patch_points(base_points, width, width_steps), // Generate points for each curve curves_points = [for (curve_pts = patch_points) bezier_points(curve_pts, length_steps) ], // Create vertices for VNF vertices = flatten(curves_points), // Calculate indices for faces indices = [ for (i=[0:1:width_steps-1], j=[0:1:length_steps-1]) let( idx00 = i*(length_steps+1) + j, idx10 = (i+1)*(length_steps+1) + j, idx11 = (i+1)*(length_steps+1) + (j+1), idx01 = i*(length_steps+1) + (j+1) ) each [[idx00, idx10, idx11, idx01]] ] ) [vertices, indices]; if (false) { //vnf = bezier_vnf(profile_curve_with_base, splinesteps=10); /* vnf = make_bezier_patch_from_curve(points, width=10); back (100) { cube([20,20,20]); vnf_polyhedron(vnf); } */ /* polygon(profile_curve_with_base); vnf2 =vnf_from_region(polygon(profile_curve_with_base)); //vnf2 = vnf_from_polygons(profile_curve_with_base, fast=true); vnf_polyhedron(vnf2); */ //curve_points = bezier_curve(points,N=3, splinesteps=32); curve_points = bezpath_curve(points,N=3, splinesteps=32); curve_points2 = [ for(p = curve_points) [p.x, p.y, 0]]; // Offset by 1 in Z //echo ("curve_points",curve_points); curve_points_offset = [ for(p = curve_points) [p.x, p.y, (p.z != undef ? p.z : 0) + 1 ]]; // Offset by 1 in Z // Combine original and offset points to form a 2D array for a simple patch patch_points = [ curve_points, curve_points_offset ]; //echo ("patch_points",patch_points); //echo ("curve_points_offset",curve_points_offset); echo ("curve_points2",curve_points2); echo ("length curve_points2",len(curve_points2)); //vnf_5 = bezier_vnf(patch_points, caps=false, splinesteps=10); //vnf_5 = bezier_vnf(curve_points2, splinesteps=10); echo ("is_bezier_patch",is_bezier_patch(curve_points)); echo ("is_bezier_patch",is_bezier_patch(curve_points2)); //vnf_5 = bezier_vnf(curve_points_offset, splinesteps=10); } /** * Draws a profile based on Bezier path points with optional debug visualization. * * @param points - Array of points defining the Bezier path. * @param debug - Boolean flag to enable/disable debug visualization. Defaults to true. * * This module: * - Calculates the closest point on the Bezier path to a fixed point. * - Draws the Bezier path with debug information if debug is true. * - Optionally shows spheres at specific points for debugging (currently commented out). */ module drawProfile( points,debug = true ){ debugPoint (start, "Start", "Red" ); debugPoint (top_point, "Top", "Blue" ); debugPoint (edge_point, "Edge", "Brown" ); debugPoint (counter_edge_point, "Counter Edge", "Brown" ); debugPoint (tail_point, "Tail", "Yellow" ); debugPoint (end_point, "End", "Yellow" ); //pt = [100,0]; //pos = bezpath_closest_point(points, pt); //xy = bezpath_points(points,pos[0],pos[1]); debug_bezier(points, N=3,width=1.2); }