Cleanup
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420a543229
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63a06192a9
@ -106,6 +106,8 @@ skirt_angle=80;
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// Dimensions in mm
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//length = 180;
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//length=fin_base;
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box_thickness = 9.6;
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height = 25;
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thick = 9.2;
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mirror_vec = [1,1,0];
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@ -288,9 +290,11 @@ if ( render_drill_template ) buildDrillTemplate();
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module buildCompletFin() {
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union(){
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difference(){
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buildFin( fin_thickness );
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//buildBox();
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// Remove extra base
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baseMask();
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}
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}
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@ -312,7 +316,9 @@ module buildBoxMold() {
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// To be defined
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}
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module baseMask() {
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fwd(OFFSET) cube([fin_base*1.1,base_extra_thickness*1.1,fin_thickness*1.1],anchor=BACK);
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}
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/**
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@ -335,60 +341,49 @@ module moldBottomMask(moldThickness = 3,height,angle) {
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);
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}
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module usBoxMask() {
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left(80) color("Blue") usBox(fin_base+30,thickness = box_thickness+2*OFFSET,drill=false);
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}
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module bottomSupport() {
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moldHeight = 10;
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moldContour = expandPath(profile,mold_extra_width);
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down(moldHeight) linear_extrude (moldHeight) polygon(moldContour); // bottom support
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}
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/**
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* Build mold
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*
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*/
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module buildMold() {
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moldHeight = 10;
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skirtHeight = 30;
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moldContour = expandPath(profile,mold_extra_width);
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buildMoldSkirt(skirtHeight,mold_extra_width,3);
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// Bottom Mold
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if (mold_part != "top") {
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// Fin mold
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difference() {
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union() {
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down(moldHeight) linear_extrude (moldHeight) polygon(moldContour); // bottom
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//back(5) left(95) cube([20+10,25,moldHeight],anchor=BACK+TOP); // Box shell
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difference() {
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skirt( profile, moldThickness = 3 , angle = skirt_angle, moldDeep = fin_thickness );
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moldBottomMask(height=fin_thickness * 3,angle=skirt_angle);
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//
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//moldJunctionMask(height=fin_thickness * 3,angle=skirt_angle);
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//union() {
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difference(){
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bottomSupport();
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usBoxMask();
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}
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};
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//moldBottomSkirt();
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//};
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// Remove Fin
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buildCompletFin();
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}
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// Box mold
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assert (fin_base,"fin_base missing");
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echo ("fin_base----------",fin_base);
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// left(80) finBoxMold( length = 130, finLength = fin_base );
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//diff() {
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difference() {
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left(80) finBoxMold( fin_base+30,skirtAngle = skirt_angle );
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// Remove junction between skirt
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//tag("remove")
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moldJunctionMask(height=fin_thickness * 3,angle=skirt_angle);
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//tag("remove")
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left(80) finBoxMold( fin_base+30,part="bottom",skirt=false );
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// Remove fin
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buildCompletFin();
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}
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//moldJunctionMask(height=fin_thickness * 3,angle=skirt_angle);
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// Mold skirt
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moldBottomSkirt();
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}
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up(50) buildCompletFin();
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//up(50) buildCompletFin();
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//left(300) linear_extrude (skirtHeight) polygon(moldSkirtRegion);
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/*
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@ -415,6 +410,12 @@ module buildMold() {
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*/
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}
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module moldBottomSkirt(){
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box_profile = move([-80,0],profileUS (fin_base+30));
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finAndBoxProfile = path_merge_collinear(union([box_profile,profile]));
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skirt( finAndBoxProfile, moldThickness = 3 , angle = skirt_angle, moldDeep = fin_thickness );
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}
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module moldJunctionMask(moldThickness = 3,height,angle){
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deviation = opp_ang_to_adj (height,angle);
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@ -721,3 +722,7 @@ module drawProfile( points,debug = true ){
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@ -18,6 +18,11 @@ OFFSET=0.01;
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module boxProfileUS( length ,height=23, tabHeight = 8,tabLength = 20, backRounding = 8, backExtra = 10 ) {
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echo ("------ height",height);
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echo ("------ tabHeight",tabHeight);
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echo ("------ height-tabHeight",height-tabHeight);
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assert (height-tabHeight,"height-tabHeight should be bigger than 0");
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tabExtra = opp_ang_to_adj(height-tabHeight,45);
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points = [
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[ -tabLength , 0 ,1], // 0
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@ -58,12 +63,15 @@ module usBox( length, height=23, thickness = 9, tabLength = 20,pinDiameter = 5,p
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}
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module usBoxMold( length, height=23, thickness = 9, moldThickness = 4,tabLength = 20,part = "bottom",skirtAngle=80 ) {
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module usBoxMold( length, height=23, thickness = 9, moldThickness = 4,tabLength = 20,part = "bottom",skirtAngle=80 , skirt = true ) {
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//assert(length == 130,"Not 130");
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assert (length >0,"length should be bigger than 0");
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moldHeight = thickness + 2 * moldThickness;
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skirtHeight = 3 * thickness;
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echo ("---skirtHeight",skirtHeight);
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echo ("---part",part);
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deviation = opp_ang_to_adj (skirtHeight,skirtAngle); // Skirt devitation
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baseInt = profileUS (length);
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@ -71,15 +79,17 @@ module usBoxMold( length, height=23, thickness = 9, moldThickness = 4,tabLength
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topInt = offset(baseInt,delta=deviation , chamfer=false, same_length=true );
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topExt = offset(baseInt,delta=deviation+moldThickness , chamfer=false, same_length=true );
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union() {
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union() {
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difference() {
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// Mold
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{
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if ( part == "bottom")
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down (moldHeight/2) linear_extrude(moldHeight)
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offset(r=moldThickness)
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boxProfileUS( length, height );
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if ( part == "top") {
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if ( part == "top" ) {
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//baseInt = profileUS (length);
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//baseInt = profileUS (length);
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//topInt = offset(baseInt,delta=-deviation,chamfer=false,same_length=true);
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@ -98,6 +108,8 @@ module usBoxMold( length, height=23, thickness = 9, moldThickness = 4,tabLength
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*/
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}
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}
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// US Box to subtract
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usBox(length,height,drill=false,color="Red");
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@ -110,14 +122,12 @@ module usBoxMold( length, height=23, thickness = 9, moldThickness = 4,tabLength
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linear_extrude( moldHeight )
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offset( r = moldThickness*2 )
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boxProfileUS( length, height );
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}
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if ( part == "bottom") {
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// offset is a function
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if ( part == "bottom" ) {
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//topInt = offset(baseInt,delta=deviation,chamfer=false,same_length=true);
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showSkirt = true;
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if (showSkirt) difference(){
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if (skirt) difference(){
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skin([baseExt,topExt],z=[0,skirtHeight],slices=0);
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skin([baseInt,topInt],z=[0,skirtHeight+OFFSET],slices=0);
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}
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@ -129,11 +139,11 @@ module usBoxMold( length, height=23, thickness = 9, moldThickness = 4,tabLength
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}
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module finBoxMold( length, finLength=-1, skirtAngle = 80, part="bottom") {
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module finBoxMold( length, finLength=-1, skirtAngle = 80, part="bottom", skirt = true) {
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assert (finLength,"Missing 'finLength' parameter in finBoxMold module");
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//if (part=="bottom") {
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usBoxMold( length,part=part,skirtAngle=skirtAngle );
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usBoxMold( length,part=part,skirtAngle=skirtAngle,skirt=skirt );
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//}
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}
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@ -166,6 +176,6 @@ module thickness_cut(thickness,height) {
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//down(50) usBoxMold( 130,part="bottom" );
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if (false )down(50) usBoxMold( 130,part="bottom",skirt=false );
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